Motor Lamination Cores Electrostatic Epoxy Coating Insulation In China
Motorneo offers a comprehensive suite of motor lamination manufacturing services. Our core includes compound stamping, die manufacture, electrostatic epoxy coating insulation, customization of stator and rotor lamination stacks, etc.
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Capabilities For Electrostatic Epoxy Coating Insulation Process
The Electrostatic Epoxy Coating Process is a critical step in enhancing the insulation and protection of motor cores, such as stator and rotor components. Our automatic electrostatic epoxy coating lines allow insulation of the iron laminated core.
The process begins with the thorough cleaning and preparation of the motor stator and rotor lamination stacks, ensuring it is free from contaminants and defects.
Once the iron laminated core is prepared, we use the specialized electrostatic electrical insulation coating machine to apply the epoxy coating. The electrostatic charge ensures that the epoxy particles are uniformly attracted to the core’s surface, creating a consistent and even layer of insulation.
Our capabilities to C-5 and C-6 electrical steel coatings for armature laminations stack up to 350mm outside diameter, with or without shafts.
Advantages of Electric Motor Lamination Stacks Epoxy Power Coating Insulation
Enhanced Insulation
Epoxy powder coating insulation offers a superior level of electric motor insulation. It creates a protective barrier that reduces the risk of short circuits and enhances the overall reliability of your electric motor.
Thermal Efficiency
Efficient heat dissipation is a key factor in prolonging the lifespan of electric motors. It not only provides a durable and uniform protective layer but also improves heat dissipation. This ensures that your motor operates within optimal temperature ranges.
Corrosion Resistance
Electrostatic epoxy powder coating provides a continuous dielectric insulating layer with strong chemical and heat resistance to protect motor Coil windings. This resistance to corrosion is essential for outdoor, marine, or industrial environmental motors.
Customization
We specialize in designing and fabricating stator and rotor cores that match your voltage requirements. Our expertise allows us to choose the right materials and apply the coating with the utmost precision.
Application of Coated Motor Stator And Rotor Stacks
Industrial Electric Motors:
Heavy-duty industrial, pumps and compressor motors operating under harsh conditions.
Automotive Electric Motors:
Electric and hybrid vehicles utilize various electric motors for propulsion and auxiliary systems.
Renewable Energy: Motors used in renewable energy applications, such as wind turbines and solar tracking systems.
Aerospace Applications:
A coated motor core is used in multi-wing drones, agricultural drones, industrial drones, and aerial photography drones.
Quality Control For Coating Electric Motor Cores
CMMs and projectors inspect motor lamination dimensional to ensure surface flatness and verticality.
Employing the Franklin test coating applied to the laminations effectiveness.
Performing core loss testing such as cracks, shorted laminations, or core losses.
Why Choose Us for Insulation Coated Motor Core Solutions?
We have many automatic electrostatic epoxy coating lines to allow insulation of the iron laminated core.
Our capabilities to coat various specific powder classes(B, F, H) for motor laminations stacks up to 350mm outside diameter, with or without shafts.
The thickness of the coating could be 0.15mm – 0.6mm thickness.
We use materials 3M860, 3M266, 3M260、3M555、3M5230N, and the temperature resistance for the epoxy coating is 180 Degrees Celsius.
Coating Laminations Stacks FAQs
Electrostatic epoxy coating stands out due to its superior electrical insulation, excellent thermal efficiency, and corrosion resistance. It offers a high level of customization, ensuring it meets specific motor requirements.
Electrostatic epoxy coating is highly adaptable and can be customized to suit various motor types and sizes. It is used in a wide range of applications, from household appliances to industrial machinery.
On the contrary, electrostatic epoxy coating can enhance a motor’s performance and efficiency. It provides better insulation, reduces the risk of electrical issues, and helps maintain optimal operating temperatures, improving overall motor efficiency.
Contact Us for Epoxy Power Coating Electric Motor Laminations Solutions
Ready to take your electric motors to the next level with the cutting-edge technology of electrostatic epoxy coating insulation? Let’s discuss your requirements today. Our core strength lies in the customization of coated stator and rotor cores.