DC motor lamination stacks manufacturer in China
Motorneo produces DC motor laminations including brushed motor laminations and brushless motor laminations. These laminations core is made from silicon steel and amorphous alloys that have high magnetic performance and low core losses.
Our laser cutting and wire cutting process makes the corresponding motor lamination without a mold. Get in touch with us to learn more about our motor lamination design and manufacturing capabilities.
Product Center
Custom DC motor iron core lamination
Motorneo customizes DC brushless motor cores and DC brushed motor cores that are mainly used in the field of automotive motors, including seat motors, wiper motors, steering motors, oil pump motors, fan motors, etc.
Our new self-bonding brushless DC motor laminates are suitable for multi-wing drones, agricultural drones, industrial drones, electric vehicles, in-wheel hubs, fans, and pumps.
The segmented stator laminations for BLDC motors apply to industrial robotics, vehicle hubs, drones, home appliances, and rail transportation.
coated DC motor core
DC Motor core
DC Motor rotor core
Self-Bonding drone motor amorphous metal stator core
bonding BLDC lamination stacks for new energy vehicle hub
BLDC stator laminations for electric vehicles
Capability for stamping DC motor stator and rotor lamination stacks
Our primary method of production is progressive stamping, a highly efficient process for small laminations and segmented stator laminations. This technology enables the mass production of motor laminates with consistent accuracy in a short time.
Compound stamping is cost-effective for medium and large motor stator rotor stacks. Laminates with complete verticality and flatness that can be produced in a single stroke.
Single-slot punching employs a servo control system that is suitable for lamination prototypes and small-scale production.
Why Choose us as your Direct Current electric motor lamination China manufacturer?
Having 25T-300T stamping machines and progressive stamping, compound stamping, and rotary notching technology to create motor laminations.
We employ interlock, riveting, cleating, gluing, laser welding, self-bonding, etc. to stack and bond laminations.
Our solutions cater to a wide range of industries and applications, from automotive and robotics to industrial automation and beyond.
DC Motor Core FAQs
Motor laminations are typically made of magnetic materials like silicon steel or iron-cobalt alloys. These materials are chosen for their excellent magnetic properties in a cost-effective.
DC motor laminations offer several advantages that enhance the performance, efficiency, and versatility of DC motors. Some of the key advantages include:
Reduced Eddy Current Losses
The laminated structure of motor cores helps reduce eddy current losses, as the thin insulated layers between laminations inhibit the flow of electrical currents within the core material. This results in improved motor efficiency and reduced thermal generation.
Enhanced Magnetic Properties
Motor laminations are typically made from materials with high soft magnetic permeability, such as silicon steel or iron-cobalt alloys. These materials optimize the magnetic field within the motor, leading to higher torque and improved motor performance.
Improved Efficiency
Reduced core losses and enhanced magnetic properties contribute to increased motor efficiency. DC motors convert a higher percentage of electrical energy into mechanical energy, making them more energy-effective.
Smooth Operation
Laminations help minimize cogging and ensure smooth and consistent motor operation. This is especially important in applications where precise controller and motion quality are critical.
Reduced Vibrations and Noise
Laminated cores result in quieter motor operation and reduced vibrations, making DC motors with laminations suitable for applications where noise and vibrations must be minimized.