Servo motor lamination stacks manufacturer in China

Motorneo has produced servo motor laminations for more than 10 years that offer permanent magnet servo motor laminations, AC servo motor laminations, and DC servo motor laminations.

Using our iron core in the servo motor can control the speed, the position accuracy is very accurate, and the voltage signal can be converted into torque and speed to drive the control object.

Learn everything you need to know about servo motors. Contact us today.

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Custom servo electric motor laminations

We offer customized servo motor laminates, including brushed DC servo motor laminations, brushless DC servo motor laminations, or AC servo motor laminations. These iron cores are widely used in robots, CNC machine tools, and industrial machinery in the servo motor industry.

Motorneo also customizes linear motor cores, BLDC motor cores, permanent magnet motor cores, direct drive motor cores, DC motor cores, induction motor cores, universal motor cores, shade pole motor cores, and stepper motor cores.

We can customize the outside diameter, inside diameter, height, number of slots, and number of holes according to the special requirements of customers. Our stamping equipment enables high-speed mass production, laser cutting, and wire cutting for small-batch production and prototyping.

servo motor stator rotor

Servo motor stator rotor

servo motor rotor core

motor rotor core

servo motor stator core

servo motor rotor core

servo motor rotor

rotor Core for servo motor

DC servo motor laminations

DC servo motor laminations

segmented servo motor laminations

segmented servo motor Stator

Servo Motor Lamination Core Design and Manufacture Capabilities

Tooling Design and Manufacture

The stamping die design and manufacture process starts with detailed specifications and design calculations to determine the optimal tooling size, shape, and configuration.

Tooling components are manufactured with high precision, typically through CNC machining or wire EDM techniques. This ensures the utmost accuracy and consistency.

Once the tooling is ready, it is assembled and tested. This involves verifying that the tooling is correctly aligned and that it can produce cores that meet the required specifications.

compound stamping die
compound stamping motor laminations

Stamping Lamination Stacks For Servo Motor

Motorneo offers progressive stamping and compound stamping processes for product servo motor stator and rotor lamination stacks.

The progressive stamping is cost-effective for small lamination cores’ mass production. Compound stamping is suitable for medium and large lamination mass production.

We have 25ton-300ton punching machines that can meet client specifical needs. Our lamination stacks for servo motors are employed in large-scale automation systems.

Servo Motor Lamination Prototyping

The Servo motor lamination prototyping process typically involves laser cutting and wire cutting to create prototype laminations.

Laser cutting uses a high-powered laser to accurately cut through materials like steel, resulting in clean and precise cuts.

Wire cutting uses a thin wire, usually made of tungsten, to cut through the workpiece with high precision.

Our lead time for lamination prototyping usually falls between 5 and 15 days, depending on factors such as the complexity of the design and the availability of materials.

prototype motor lamination

Secondary Processing Technology Of Servo Electric Motor Lamination Stack

servo motor lamination bonding and stacking

Lamination Bonding and Stacking For Servo Motor

The interlocking process within high-speed stamping involves aligning the laminations so that they fit together precisely. In addition, for the segmented servo motor stator, we employ the dovetail slot method interlocking slots.

Gluing is a common method that uses adhesives to bond the laminations. These adhesives are often specially formulated to ensure strong and durable bonds that can withstand the stresses and heat generated by the motor.

Self-bonding laminations have a special coating that activates when exposed to heat during the operation, creating a bond between the laminations without the need for additional adhesives.