Segmented Core Lamination Stacks Of Electric Motor In China
As a leading manufacturer specializing in motor lamination stacks, at the heart of our success is our unique segment motor technology, which sets us apart in the market.
Our full facilities have a wide array of advanced machinery dedicated to the precision manufacturing of new energy vehicle motor stators, rotors, disk motor stators, winding, and industrial motor-related products. We understand that each motor application is unique, which is why we offer custom motor lamination stacks solutions to meet your exact specifications.
Whether you require high-performance motor cores for industrial machinery or energy-efficient solutions for electric vehicles, our expertise and flexibility ensure that you receive the perfect stator rotor stacks for your application.
Explore our products and experience the difference in performance and efficiency that our technology brings to your electric motor applications.
Product Center
Custom T-Motor Stator Stacks Electric Motor Lamination
Segment laminations, also known as T-segment laminations, is the iron core is divided into several parts and then through the special groove type of stitching into a whole core, the use of this way to process the iron core can obtain a high slot full rate while saving raw material costs, especially the size of the relatively large laminated iron core products.
Segmentation of the stator may lend itself particularly well to electrical machines in automotive applications, aerospace, robotics, or renewable energy.
New energy vehicles motor segment stator lamination
Hybrid Electrical Vehicle motor segmented stator stacks
Customizable segmented BLDC motor stator
Wind Energy Generator stator & rotor segmented
Self bonding Segment stator
T-motor stator segmented core lamination stack
Segmented Motor Stator Lamination With EDM Wire Cutting
Our manufacturing process to crafting segmented motor stator lamination using EDM Wire cutting.
This cutting-edge technology enables us to create intricate and precisely segmented motor lamination stacks for prototypes that cater to diverse motor requirements.
Through the meticulous process of wire-EDM cutting, we ensure that each prototype meets the exact specifications and demands of your application, promising unparalleled accuracy and quality in the production of segmented motor stator lamination stacks.
T-Shaped Stator Core Electric Motor Lamination Stacks Stamping
Motorneo delivers top-quality motor laminations is the utilization of a high-efficiency, high-speed stamping process. This cutting-edge technique empowers us to manufacture stator stacks that meet the most stringent standards in the industry.
By swiftly and accurately punching each segment of the stack, we ensure that our motor stator and rotor lamination cores are not only of the highest quality but also optimized for a broad spectrum of applications.
The advantages of this advanced method are manifold, enhancing overall efficiency, performance, and durability of our stator stacks, making them the trusted choice for diverse electric motor and generator applications.
Silicon Steel Segmented Lamination Bonding And Stacking
In the realm of silicon steel segmented lamination bonding and stacking, we utilize both a self-bonding process and an interlocking method to assemble silicon steel lamination segments.
Our self-bonding process involves carefully treating the surfaces of the electrical steel lamination segments to create a secure and permanent bond without the need for additional adhesives. This approach not only guarantees the structural integrity of the lamination stack but also enhances the overall performance and longevity of the final product.
Simultaneously, our interlocking process employs intricate design and engineering, creating a system in which each segment fits seamlessly into the next. This interlocking mechanism provides added strength and stability to the stack, mitigating the risk of shifting or separation over time.
In addition, Motorneo also offers riveting, laser welding, TIG+MIG welding, cleating, and gluing to bonding and stacking rotor and stator lamination.
Electrostatic Epoxy Insulation Coating Segmented Stator
Motorneo has electrostatic epoxy insulation coating technology for segmented stator cores.
This innovative process involves applying a highly resilient and electrically insulating epoxy coating to the segmented stator core.
This coating not only provides a robust layer of protection, preventing electrical shorts and potential damage, but also ensures the longevity and reliability of the stator core in various demanding applications.
Electrostatic coating application guarantees an even and consistent layer, adhering tightly to the core’s intricate geometries. This insulation technology contributes to enhanced motor performance, reduced energy loss, and improved durability.
Segmented Stator Windings
Unlike traditional continuous windings, segmented stator windings consist of individually insulated and precisely arranged coils, providing greater flexibility and efficiency in motor operation.
This segmented approach allows for customized configurations tailored to specific motor applications, optimizing performance and power delivery.
The design enhances cooling efficiency, reduces eddy current losses, and improves overall motor reliability. Additionally, it facilitates easier maintenance and repairs by isolating and addressing individual segments.
Quality Control For Motor Lamination Stacks
Quality control is paramount in ensuring the reliability and performance of segmented motor lamination stacks. Here’s a list of key quality control measures for these components:
1
Rigorous inspection of the raw materials, particularly the silicon steel sheets, for quality, thickness, and magnetic properties.
2
Precise measurement of each segment to ensure adherence to design specifications and tolerances.
3
Testing the integrity of the bonding in self-bonded laminations to ensure a secure and durable connection.
4
Inspection of the electrostatic epoxy insulation coating for uniformity, ensuring comprehensive electrical insulation coverage.
5
Maintaining detailed records of each manufacturing step and ensuring traceability to identify and address any issues in the production process.
Why Choose Us As Your Electrical Steel Laminations China Manufacturer?
Our extensive expertise in electrical steel laminations through years of industry experience.
Motorneo produces electrical laminations and lamination segments ranging from 20 mm to 1250 mm in diameter.
The flexibility of customized solutions tailored to your specific requirements, applications, and design preferences.
Leverage our proficiency in segmented stator technology, offering enhanced performance and adaptability in electric motors.
Rely on our rigorous quality control measures at every stage of production to ensure the highest standards of quality and reliability.
Segmentation lamination stacks FAQs
Working with segmented stacks provide enhanced cooling, reduced eddy current losses, and the ability to tailor designs for specific motor requirements, optimizing overall efficiency and reliability.
Yes, the design flexibility and enhanced performance characteristics of segmented stacks make them well-suited for a wide range of high-performance applications, including industrial machinery, automotive systems, and more.
The primary material commonly used for these segment electrical laminations is silicon steel, also known as electrical steel, lamination steel, or transformer steel. Silicon steel is preferred for its magnetic properties, which include high permeability and low core hysteresis loss.
Silicon steel is used in many electrical applications where electromagnetic fields are important, such as electrical stators/rotors and motors, coils, magnetic coils and transformers.
Segmented lamination stacks represent an innovative approach to the construction of stator cores in electric motors. Unlike traditional laminations, which consist of continuous sheets of magnetic material, segmented lamination stacks are comprised of individual, precisely engineered segments.
These segments are strategically arranged and bonded together to form the stator core. The key distinction lies in the flexibility and customization that segmented stacks offer. This design allows for tailored configurations, optimizing performance and efficiency based on specific motor applications.
Get Your Custom Segment Motor Laminations Now!
Revolutionize your electric motor designs with our advanced segment lamination stacks. Discover the power of customization, precision, and efficiency.
Elevate your motors’ performance with our cutting-edge technology in segmented stacks. Ready to take your innovations to the next level? Contact us now to discuss how our segment lamination stacks can be tailored to meet your specific requirements.
