Laser Cut Motor Laminations In China
Motorneo provides prototype motor laminations and laser-cut lamination services. Our area of expertise is the manufacture of thin gauge laminates using precision laser cutting technology.
We have professional technicians and several CNC laser machines to produce your transformer laminations, electric motors, and generator laminations.
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Laser Cutting Capabilities for Motor Lamination
Our department specializes in precision laser cutting and offers a highly flexible and customized laminated laser cutting process.
The process begins with the design of motor laminations using computer-aided design (CAD) or 3D Solidworks software. Employing a high-powered laser beam is precisely guided by computer-controlled systems to cut silicon steel lamination sheets.
As the laser beam swiftly traverses the material, it creates clean and smooth edges, minimizing burrs and heat-affected zones.
Our laser’s exceptional accuracy allows for micron-level precision, resulting in laminations with minimal tolerances and optimized performance. From one-off prototypes to full-scale production runs, our are your rotor and stator laser-cutting source.
Advantages Of Laser Cut Laminations
Precision and Accuracy
Laser-cutting technology ensures microscopic precision, resulting in laminations that fit together seamlessly.
Tight Tolerances
The precise nature of laser cutting allows for tight tolerances in lamination dimensions.
Minimal Core Loss
This reduces magnetic flux leakage, minimizes eddy current losses, and decreases hysteresis loss.
Minimal Material Waste
Laser cutting is a non-contact process that produces narrow kerf widths. This translates to minimal material wastage.
Innovative Design
The precision of laser cutting opens the door to innovative lamination designs that can lead to motor performance.
Time Efficiency
Laser cutting is a fast and automated process. Every job has a contingency plan to ensure your product is timely.
Laminations Application In A Wide Range Of Motor
Some industries served by laser cut laminations include Electric Vehicles (EVs) and hybrid vehicles, in-wheel hubs, industrial automation(robotics, mechanical arms ), renewable energy( such as wind turbines, solar tracking systems, and hydroelectric power generation), home appliances(washing machines, compressors, juicers, water pumps, ceiling fans, and table fans ), medical devices, aerospace(drones), etc.
Material Used In Laser Cutting Motor Laminations
Laser systems will cut materials, including electrical steel, special alloys, specialty metals, carbon steel, stainless steel, alloy steel, aluminum, copper brass, etc.
Why Choose Us For Your Prototype Laminations China Manufacturer?
We can supply prototypes and small and medium volume production runs of laminates and reverse engineer magnetic laminates.
Having multiple CNC laser cutting machines to cut your motor, generator, and transformer laminations.
Laser cut electrical steel material thickness from 0.1mm-1mm.
Our quality control has ISO 9001:2008 certification and utilizes advanced Coordinate Measuring Machines(CMM) to carefully check the prototype motor lamination size.
Laser Cut Laminations FAQs
Wire EDM and laser cutting are distinct machining methods. Laser cutting employs a high-powered laser beam focused on the thick material’s surface, melting, vaporizing, or burning it to create intricate shapes. It’s exact, suitable for various materials, and offers quick production times.
Wire EDM uses electrical sparks between a wire electrode and the workpiece for precise material removal. It is ideal for complex shapes in conductive materials.
Laser cutting can handle a wide range of material thicknesses, but there are some common materials:
Steel: Laser cutting can handle steel sheets up to several inches thick, but the optimal range is often around 0.12 inches (3mm) to 0.4 inches (10mm).
Stainless Steel: Like regular steel, the optimal range for stainless steel is around 0.12 inches (3mm) to 0.4 inches (10mm).
Aluminum: Aluminum can be laser cut up to about 0.4 inches (10mm) thick.
Manufacturing motor cores involves processes that transform electric steel into the functional core components used in electric motors. The critical processes used in motor core manufacturing include tooling, stamping, punching, stacking (such as laser welding, mig and tig welding, riveting, cleating, etc.), bonding, insulating, assembly, winding, laser cutting, etc.
Laser cutting and stamping are two distinct methods for manufacturing motor cores.
Laser Cutting employs a high-powered laser to precisely cut laminations from sheets of electrical steel. It is suitable for prototypes and low-volume production runs.
Stamping involves the use of specialized dies and presses to cut and shape laminations from coils of silicon steel. It is suitable for mass production.
Wide Solution For Custom Electric Motor Laminations
Motorneo’s capabilities include contract manufacturing, prototyping, low and high-volume production, stamping, stacking, insulation, winding, assembly, and inspection. We deliver tailored laser-cut laminations that match your unique specifications.